Tag Archives: speed reducer gear box

China factory Cycloidal Gearbox Cyclo Gear Box Drive Motor Speed Reducer Gearboxes Planetary CZPT Power Industrial Transmission Best Price Manufacture Cycloidal Gearbox planetary gearbox backlash

Product Description

                              SC Transmission Cycloidal gearbox Cyclo Drivecyc lo gear box drive motor speed reducer gearboxes planetary CZPT power industrial transmission best price manufacture Cycloidal gearbox

Product Description

 

Cyclo Drive are unsurpassed where drive technology is concerned.  The Cyclo drive is superior to traditional gear mechanisms, since it only operates with rolling force and is not exposed to shear forces.  By comparison with gears with contact loads, Cyclo drives are more resistant and can absorb extreme shock loads by means of uniform load distribution over the power transmitting components.  Cyclo drives and Cyclo drive geared motors are characterized by their reliability, long service life and outstanding efficiency, even under difficult conditions.

Applications:Conveyor systems,Food and sugar industry,Mixers and agitators,Metalworking machines,Water treatment plants,Recycling plants,Poultry Processing Equipment,Sawmills and woodworking machines,Rolling mills,Construction machinery,Paper industry

Cycloidal Reducer 
Power range:0.12-90KW
Transmission ration range:7-650000
Output torque(Kn.m):top to 30
 

Product Parameters

 

 

Company Profile

FAQ

 

Shipping

Application: Motor, Machinery, Agricultural Machinery
Gear Shape: Bevel Gear
Step: Single-Step
Type: Worm Reducer
Motor: Can Be Matched with The Motor
Ratio: 7-650000
Samples:
US$ 50/Piece
1 Piece(Min.Order)

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Customization:
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planetarygearbox

What is a Planetary Gearbox?

A planetary gearbox is a mechanical device in which the teeth of a planet mesh with the teeth of its sun or ring. The number of teeth and the spacing of planets will determine whether the teeth mesh correctly. In this article, we will learn more about planetary gearboxes. Besides understanding their working, you can also learn how to design your own. Here are some examples:

planetary gearboxes

If your car has an automatic transmission, then a planetary gearbox is the type you have. It is possible to find out if you have this type of gearbox by consulting the owner’s manual, calling the service department of your car’s manufacturer, or conducting a search using your favorite search engine. However, planetary gears are more complex and have many more components than standard gearboxes. The following information will explain more about this type of gearbox.
Planetary gearboxes use three different gear types to transmit torque. The sun gear sits in the center of the gear assembly, while the other gears rotate around it. A carrier connects the two gears, and is designed to set the spacing between them. When the gears are rotated, the carrier will spin, enabling the entire assembly to work together. The carrier also incorporates the output shaft. For this gearbox to work effectively, it must meet the application’s requirements.
There are three main types of planetary gearboxes: the basic model is highly efficient and transmits 97% of the power input. The earliest models are not complex, but they do have some key differences. Some of these differences make them ideal for various applications. For example, a planetary gearbox can operate in alternating and continuous operation, with the output support having internal grooving. Some designs have more than one output shaft, allowing the user to choose the configuration and torque that is best for their application.
One of the main differences between a planetary gearbox and a conventional one is the way the planetary parts move. A planetary gearbox may have multiple axes for increased torque. A planetary gearbox can provide a torque up to 113,000 N.m. by rotating its maximum teeth simultaneously. They are the ideal choice for space-constrained applications. For instance, a car with small spaces can install one with ease.
A planetary gearbox’s gear ratio is determined by the ratio of the sun gear to the ring gear. The number of teeth on the sun gear is a way to adjust the gear ratio. Smaller sun gears result in larger planetary gear ratios, while larger ones cause a decrease in torque. The ratio between planetary gears ranges from 3:1 to 10:1, with the lowest ratio being three. The greatest possible ratio is 10:1.
A planetary gearbox has many benefits. The compact design makes them a more efficient choice for small motors and is advantageous for servo functions. Planetary gearboxes have low inertia, which is an important factor, especially in servo applications, since the inertia of the gearbox adds to the motor’s load inertia. The planetary gearboxes are typically lubricated with grease or oil, so you don’t need to worry about re-lubrication or maintenance.

planetary gearboxes with output shaft

The advantages of planetary gearboxes are numerous. They are widely used in many applications, from automobiles to medical equipment, goods & personnel lifts to machine tools. They are also used in derrick & dockyard cranes and slewing drives. These gearboxes are available in various sizes and shapes, ranging from small to extremely large. There are many different types, and each is designed to suit its intended use.
The LP generation 3 gearhead series combines maximum quality with economic precision in a low-backlash planetary gearbox. The output shaft version is especially suited for high-speed, highly dynamic cyclic operation. Another version is the SP+ HIGH SPEED. The SP+ high-speed version is designed to achieve maximum speeds while in continuous operation. If you need a planetary gearbox with an output shaft, look no further. It is the best choice for many applications.
As the name suggests, a planetary gearbox incorporates planetary parts and an output shaft. The outer gears (also called the planetary gears) are connected by a carrier to the output shaft. The carrier is then connected to the output shaft by a ring. There are two or more planetary gears inside the planetary gearbox. Each gear is connected to a carrier, which is connected to the output shaft.
An epicyclic planetary gear train can be assembled so that the planet gear rolls around the sun gear. In the wheel drive planetary gearbox, the planetary gears are grouped over the housing to optimize the size and weight of the system. The planetary gear train can handle torques as high as 332,000 N.m., with the ring gear being fixed while the sun gear is movable.
Another advantage of a planetary gearbox is that it uses many teeth at once. This allows for high speed reduction and high torque transmission, and it is extremely compact. Planetary gearboxes with output shaft are ideal for space-constrained applications. Their compact size and minimal weight make them a popular choice in many industries. They are also known as epicyclic gears and are used in many different types of machines.
A planetary gearbox can have three components. A central sun gear, an outer ring known as the inner gear, and an output shaft. These three components are linked by a carrier. The carrier rotates so that the input and output gears are in sync. They also have a standard gap between the gears. The carrier also acts as the output shaft. They can be used to create small machines, such as a bicycle acceleration hub.
planetarygearbox

planetary gearboxes with integer number of teeth

When designing a planetary gearbox, one must determine the amount of tooth count. This figure is known as the mesh load factor Kg, and is based on the normal tooth forces that are generated in each mesh. The number of planets, the error in the gear design, and the rigidity of the housing all affect Kg. Depending on the type of application, Kg can be calculated by using different standards.
In a typical planetary gearbox, the ratio is an integer number, and the lowest is 3:1. At a ratio of 10, the sun gear is too large and the sun wheel is too low to provide a sufficient amount of torque. In most cases, the ratio is an integer value, and the teeth are evenly spaced. The gear mesh is then balanced to grade 2. The carrier is measured three-dimensionally to detect the accuracy of the planet pin hole in the carrier.
In the simplest case, each planetary gear mesh produces a dynamic signal at its mesh frequency. These signals can cancel or reinforce in various ways. A helix angle, however, introduces axial forces into the gear mesh, which can be cancelled or reinforced in the same way as torques. As the helix angle is an integer number, this planetary gear model does not necessarily require infinite precision.
The resulting motion period is measured in rotational angles. This figure can be used to determine fault diagnosis and calculate the minimum data length required. It can also be used to calculate the kinematic motion of a faulty planet gear tooth. It is important to note that fault-mesh motion is not instantaneous, and therefore, it requires a sufficient amount of time to fully mesh a faulty planet gear.
The load-share factor is similar to that of spur and helical gearboxes, and can be used to calculate dynamic load sharing. When the load share factor is low, the individual gear meshes are slightly loaded. Deflections can vary, especially with high-precision gears. Therefore, the design process should incorporate the tolerance chain. This will ensure the correct ratio of gear mesh.
A planetary gearbox is a type of planetary gear system that is used in motors. It has a sun gear at the center and a set of outer gears. Each gear turns according to its axis around the sun. They are interconnected by a ring component and are connected to each other through a carrier. The carrier also includes the output shaft. And since the sun gear is centered, the mesh is standard.
As an added benefit, planetary gearboxes have sliding surfaces, which reduce noise and vibration. Despite the high-quality of planetary gearboxes, it is important to properly lubricate them to avoid wear and tear. CZPT uses CZPT. In order to make the planetary gearboxes last a long time, the lubricant is usually incorporated in the planetary gearbox.

China factory Cycloidal Gearbox Cyclo Gear Box Drive Motor Speed Reducer Gearboxes Planetary CZPT Power Industrial Transmission Best Price Manufacture Cycloidal Gearbox   planetary gearbox backlashChina factory Cycloidal Gearbox Cyclo Gear Box Drive Motor Speed Reducer Gearboxes Planetary CZPT Power Industrial Transmission Best Price Manufacture Cycloidal Gearbox   planetary gearbox backlash
editor by CX 2023-07-07

China Standard Factor supply speed increasing planetary gearbox T bevel gear box reducer for agricultural machinery with Great quality

Applicable Industries: Building Material Shops, Machinery Repair Shops, Farms, Energy & Mining
Gearing Arrangement: Bevel / Miter
Output Torque: 130-550N.m, 130-550N.m
Input Speed: 10-1500 r/min
Output Speed: 10-1500r/min
Product name: T series spiral bevel gear steering device
Ratio: 1,1.5,2,2.5,3,4,5
Model number: T2,T4,T6,T7,T8,T10,T12,T16,T20,T25
Certificate: ISO9001
Mounting Position: Shaft Mounted
Input Form: Input shafts
Input power: 0.015-400kw
Input speed: 10-1500 r/min
Bearing material: C&U,NSK,SKF or on customer’s request

T Series Spiral Bevel Gear Steering Device1.T series spiral bevel redirecor with various types are standardized,all ratios 1:1 1.5:1 2:1 2.5:1 3:1 4:1 and 5:1 are actual ones.Average efficiency is 98%.2.There are 1 input shaft,two input shafts,unilateral output shaft and double side output shaft.3.Spiral bevel gear can rotate in both directions and transmit smoothly, low noisemlight vibration, high performance.4.If ratio is not 1:1,if input speed on single-extendalbe shaft,output speed will be reduced; if input speed on double- extendable shaft output speed will be reduced.
Spiral bevel gear commutator product features:● Shell: Cast by high-steel FC-25 cast iron;
● Gear: It is made of high-quality and high-purity alloy steel 50CrMnT quenched and tempered by carburizing, quenching and grinding.● Spindle: High quality and high purity alloy steel 40Cr quenching and tempering processing, with high suspension load capacity.●Bearings: Roller taper bearings with heavy load capacity;● Oil Seal: Imported double lip oil seal, with a very high dust and oil leakage prevention capacity.Service Factor f1

Load characteristic Operating time/day (hour)
≤2 2~10 0~24
AS 1.00(1.00) 1.00(1.25) 1.25(1.50)
Uniform Fitted for motor coupling 80B5 Motor mounting facility
0.75KW Electric motor power B3 Mounting position

HIGH QUALITY OUTPUT SHAFTNew standard axle, multi-precision machining, through rigorous dynamic and static balance test, to ensure low noise and smooth operation of reducer
HIGH QUALITY SHELL MATERIALThe box body is made of HT200 material,which is cleaned by professional screening and washing equipment to ensure that the inner cavity of the box body is cleaner without iron filings.
HIGH QUALITY SHELL MATERIAL20CrMn Ti material – low carbon alloy steelImported gear grinding machine processing, high hardness, stable performance.Vacuum CZPT carburizing heat treatment, carburizing layer uniform.
T Series Spiral Bevel Gear Steering Device Mounting Dimensions
Our Company ZheJiang CZPT GEAR TECHNOLOGY CO., LTDOur company is located in the city of HangZhou, ZheJiang Province of China. We handle the products of power transmission, our lines mainly cover series products in speed reducers, gearboxes , associated electricial motors and other power transmission accessories. Based on the versatile functions, our products can be utilized in many fields: machines of waste water treatment, dredgers, chemical industry, cranes, metal working mills, conveyors, paper industry, cement industry, cableways and so on.With the excellent quality and reasonable price , our products enjoy a good reputation from customers and the peers all over the world. Furthermore, the R&D investment are annually increasing for the purpose of better meeting the new demands of our customers and adapting the new tendency of the industry.Depending on the principles of honestly operating and mutual benefit, We sincerely look forward to cooperating with you.
Application areaT series spiral bevel gear steering gear is widely used in food machinery, chemical machinery, woodworking machinery, pharmaceutical machinery, agricultural machinery, textile equipment, smelting equipment, medical equipment and other ideal products requiring deceleration transmission.
Packing&Transportion PACKING AND TRANSPORTION●Packaging: In order to ensure the integrity of product appearance, we will choose cartons, wooden pallets and wooden pallets according to customer needs.●Delivery time: Each reducer is manufactured and tested in accordance with strict and fixed procedures to ensure that the quality is correct before leaving the factory and delivery on time.●Transportation mode: We will choose the most suitable mode of transportation for our customers according to the weight and size of the goods. We can also choose the mode of transportation according to the needs of our customers.●Receiving and after-sales service: After receiving the goods, please check whether they are in good condition. We will provide customers with perfect after-sales service.
FAQQ1: Are you a trading company or a manufacturer ?A: We are a manufacturer in ZheJiang Province, China. Our company owns the ability of manufacturing, processing, designing and R&D. We welcome your visit.Q2: How we select models and specifications?A: According to the specific details of the demands from the part of enquiry, we will recommend the products’ models upon synthesizing the factors of field of products usage, power, torque arm and ratio…Q3: How is your price? Can you offer any discount?A: Our prices are always competitive. If the customer can place a large order, we surely will allow discount.Q4: How long should I wait for the feedback after I send the enquiry?A4: We will reply as soon as possible, 12 hours at most.Q5: What is your product warranty period?A: We have the certifications of ISO9001,CE, SGS.Q6: What industries are your gearboxes being used?A: Our gearboxes are widely applied to metallurgical equipment, mining equipment, automation equipment, food machinery, packaging equipment, tobacco equipment and so on.
Our Service Related Products

What is a Planetary Gearbox?

A planetary gearbox is a mechanical device in which the teeth of a planet mesh with the teeth of its sun or ring. The number of teeth and the spacing of planets will determine whether the teeth mesh correctly. In this article, we will learn more about planetary gearboxes. Besides understanding their working, you can also learn how to design your own. Here are some examples:

planetary gearboxes

If your car has an automatic transmission, then a planetary gearbox is the type you have. It is possible to find out if you have this type of gearbox by consulting the owner’s manual, calling the service department of your car’s manufacturer, or conducting a search using your favorite search engine. However, planetary gears are more complex and have many more components than standard gearboxes. The following information will explain more about this type of gearbox.
Planetary gearboxes use three different gear types to transmit torque. The sun gear sits in the center of the gear assembly, while the other gears rotate around it. A carrier connects the two gears, and is designed to set the spacing between them. When the gears are rotated, the carrier will spin, enabling the entire assembly to work together. The carrier also incorporates the output shaft. For this gearbox to work effectively, it must meet the application’s requirements.
There are three main types of planetary gearboxes: the basic model is highly efficient and transmits 97% of the power input. The earliest models are not complex, but they do have some key differences. Some of these differences make them ideal for various applications. For example, a planetary gearbox can operate in alternating and continuous operation, with the output support having internal grooving. Some designs have more than one output shaft, allowing the user to choose the configuration and torque that is best for their application.
One of the main differences between a planetary gearbox and a conventional one is the way the planetary parts move. A planetary gearbox may have multiple axes for increased torque. A planetary gearbox can provide a torque up to 113,000 N.m. by rotating its maximum teeth simultaneously. They are the ideal choice for space-constrained applications. For instance, a car with small spaces can install one with ease.
A planetary gearbox’s gear ratio is determined by the ratio of the sun gear to the ring gear. The number of teeth on the sun gear is a way to adjust the gear ratio. Smaller sun gears result in larger planetary gear ratios, while larger ones cause a decrease in torque. The ratio between planetary gears ranges from 3:1 to 10:1, with the lowest ratio being three. The greatest possible ratio is 10:1.
A planetary gearbox has many benefits. The compact design makes them a more efficient choice for small motors and is advantageous for servo functions. Planetary gearboxes have low inertia, which is an important factor, especially in servo applications, since the inertia of the gearbox adds to the motor’s load inertia. The planetary gearboxes are typically lubricated with grease or oil, so you don’t need to worry about re-lubrication or maintenance.
planetarygearbox

planetary gearboxes with output shaft

The advantages of planetary gearboxes are numerous. They are widely used in many applications, from automobiles to medical equipment, goods & personnel lifts to machine tools. They are also used in derrick & dockyard cranes and slewing drives. These gearboxes are available in various sizes and shapes, ranging from small to extremely large. There are many different types, and each is designed to suit its intended use.
The LP generation 3 gearhead series combines maximum quality with economic precision in a low-backlash planetary gearbox. The output shaft version is especially suited for high-speed, highly dynamic cyclic operation. Another version is the SP+ HIGH SPEED. The SP+ high-speed version is designed to achieve maximum speeds while in continuous operation. If you need a planetary gearbox with an output shaft, look no further. It is the best choice for many applications.
As the name suggests, a planetary gearbox incorporates planetary parts and an output shaft. The outer gears (also called the planetary gears) are connected by a carrier to the output shaft. The carrier is then connected to the output shaft by a ring. There are two or more planetary gears inside the planetary gearbox. Each gear is connected to a carrier, which is connected to the output shaft.
An epicyclic planetary gear train can be assembled so that the planet gear rolls around the sun gear. In the wheel drive planetary gearbox, the planetary gears are grouped over the housing to optimize the size and weight of the system. The planetary gear train can handle torques as high as 332,000 N.m., with the ring gear being fixed while the sun gear is movable.
Another advantage of a planetary gearbox is that it uses many teeth at once. This allows for high speed reduction and high torque transmission, and it is extremely compact. Planetary gearboxes with output shaft are ideal for space-constrained applications. Their compact size and minimal weight make them a popular choice in many industries. They are also known as epicyclic gears and are used in many different types of machines.
A planetary gearbox can have three components. A central sun gear, an outer ring known as the inner gear, and an output shaft. These three components are linked by a carrier. The carrier rotates so that the input and output gears are in sync. They also have a standard gap between the gears. The carrier also acts as the output shaft. They can be used to create small machines, such as a bicycle acceleration hub.
planetarygearbox

planetary gearboxes with integer number of teeth

When designing a planetary gearbox, one must determine the amount of tooth count. This figure is known as the mesh load factor Kg, and is based on the normal tooth forces that are generated in each mesh. The number of planets, the error in the gear design, and the rigidity of the housing all affect Kg. Depending on the type of application, Kg can be calculated by using different standards.
In a typical planetary gearbox, the ratio is an integer number, and the lowest is 3:1. At a ratio of 10, the sun gear is too large and the sun wheel is too low to provide a sufficient amount of torque. In most cases, the ratio is an integer value, and the teeth are evenly spaced. The gear mesh is then balanced to grade 2. The carrier is measured three-dimensionally to detect the accuracy of the planet pin hole in the carrier.
In the simplest case, each planetary gear mesh produces a dynamic signal at its mesh frequency. These signals can cancel or reinforce in various ways. A helix angle, however, introduces axial forces into the gear mesh, which can be cancelled or reinforced in the same way as torques. As the helix angle is an integer number, this planetary gear model does not necessarily require infinite precision.
The resulting motion period is measured in rotational angles. This figure can be used to determine fault diagnosis and calculate the minimum data length required. It can also be used to calculate the kinematic motion of a faulty planet gear tooth. It is important to note that fault-mesh motion is not instantaneous, and therefore, it requires a sufficient amount of time to fully mesh a faulty planet gear.
The load-share factor is similar to that of spur and helical gearboxes, and can be used to calculate dynamic load sharing. When the load share factor is low, the individual gear meshes are slightly loaded. Deflections can vary, especially with high-precision gears. Therefore, the design process should incorporate the tolerance chain. This will ensure the correct ratio of gear mesh.
A planetary gearbox is a type of planetary gear system that is used in motors. It has a sun gear at the center and a set of outer gears. Each gear turns according to its axis around the sun. They are interconnected by a ring component and are connected to each other through a carrier. The carrier also includes the output shaft. And since the sun gear is centered, the mesh is standard.
As an added benefit, planetary gearboxes have sliding surfaces, which reduce noise and vibration. Despite the high-quality of planetary gearboxes, it is important to properly lubricate them to avoid wear and tear. CZPT uses CZPT. In order to make the planetary gearboxes last a long time, the lubricant is usually incorporated in the planetary gearbox.

China Standard Factor supply speed increasing planetary gearbox T bevel gear box reducer for agricultural machinery     with Great quality China Standard Factor supply speed increasing planetary gearbox T bevel gear box reducer for agricultural machinery     with Great quality
editor by czh

China Custom High stability marine gear box planetary gearbox speed reducer factory bevel gearbox

Applicable Industries: Industrial robots, production automation
Weight (KG): 11 KG
Gearing Arrangement: Planetary
Output Torque: 100-160Nm
Input Speed: 4000-8000RPM
Output Speed: 1-10000RPM
Product name: High stability marine gear box planetary gearbox speed reducer factory
Ratio: 3-10, 15-100
Micro Backlash PO: ≤1
Micro Backlash P1: ≤3
Micro Backlash P2: ≤5
Mounting Position: All directions
Application: Industrial robots, production automation
Packaging Details: Plastic bag, foam and carton for each set of planetary reducer. Or as requested.
Port: ZheJiang

High stability marine gear box planetary gearbox speed reducer factory

YK precision planetary gearbox reducer characteristics:Low noise: <65dbLow backlash: Min 3arcs for Single stage, Min 5 arcs for Double stage.High torque: Higher torque compared to same level standard planetary gearbox reducer.High stability: High-strength alloy steel as material, hardening treatment for the whole gear parts but not only surface hardening.High reduction ratio: Modular design to ensure the high precision connection.

Technical Parameters of TER120

StageUnitOne StageTwo Stage
Ratioi3, 4, 5, 6, 7, 8, 9, 1015, 20, 25, 30, 35, 40, 45, 50, 60, High Quality nmrv worm gear 110 volt ac gear motor worm gear reduction motor worm gearbox speed variator gearbox motor 70, 80, 90, 100
Nominal Output Torque T 2NNm130, 140, 160, 150, 140, 120, 100, 100130, 140, 160, 150, 140, 120, 100, 160, 150, 140, 120, 100, 100
Emergency Stop Torque T 2NOT1Nm3 Times of Nominal Output Torque3 Times of Nominal Output Torque
Nominal Input Speed n 1Nrpm40004000
Max Input Speed n 1Brpm80008000
Micro Backlash P0arcmin≤ high speed irrigation sand filter for river water treatment 1≤1
Micro Backlash P1arcmin≤3≤5
Micro Backlash P2arcmin≤5≤7
Torsional RigidityNm/arcmin77
Max Radial Load F 2rB2N32503250
Max Axial Load F 2aB2N16251625
Service Life 3hr20000(Continuously 10000)20000(Continuously 10000)
Efficiency η%≥97%≥94%
Weightkg3.75.3
Operating Temp°C-10°C ~ +90°C-10°C ~ +90°C
Lubrication Synthetic Lubrication OilsSynthetic Lubrication Oils
Mounting Position All direcstionsAll direcstions
Noise (n=3000rpm, i=10, No load)dB(A)≤60≤60
Mass Moments of Inertia J1kg.cm20.61, 0.48, 0.47, 0.45, 0.45, 0.44, High power gear reduc box gearbox parallel f helical gear box 0.44, 0.44, 0440.47, 0.47, 0.47, 0.47, 0.47, 0.47, 0.47, 0.44, 0.44, 0.44, 0.44, 0.44, 0.44
Notes: 1. Max acceleration torque T=60% of T2NOT.
2. Applied to the output shaft center at 100rpm.
3. For continuous operation, the service life time is no less than 10,000hrs.

Company Information and Our Service Packing and Shipping FAQQ: How long is your delivery time?A: Generally it is 10 days if the goods are in stock. or it is around 30 days if the goods are not in stock, it is according to quantity.
Q: Do you provide samples ? is it free or extra ?A: Yes, we could offer the sample but not free, and do not pay the cost of freight.
Q: What is your terms of payment ?A: Payment=1000USD, High Precision 200W Square Flange Low Backlash Transmission Speed reducer Planetary Gearbox reducer 30% T/T in advance, balance before shippment.If you have another question, pls feel free to contact us as below:

How to Compare Different Types of Spur Gears

When comparing different types of spur gears, there are several important considerations to take into account. The main considerations include the following: Common applications, Pitch diameter, and Addendum circle. Here we will look at each of these factors in more detail. This article will help you understand what each type of spur gear can do for you. Whether you’re looking to power an electric motor or a construction machine, the right gear for the job will make the job easier and save you money in the long run.
Gear

Common applications

Among its many applications, a spur gear is widely used in airplanes, trains, and bicycles. It is also used in ball mills and crushers. Its high speed-low torque capabilities make it ideal for a variety of applications, including industrial machines. The following are some of the common uses for spur gears. Listed below are some of the most common types. While spur gears are generally quiet, they do have their limitations.
A spur gear transmission can be external or auxiliary. These units are supported by front and rear casings. They transmit drive to the accessory units, which in turn move the machine. The drive speed is typically between 5000 and 6000 rpm or 20,000 rpm for centrifugal breathers. For this reason, spur gears are typically used in large machinery. To learn more about spur gears, watch the following video.
The pitch diameter and diametral pitch of spur gears are important parameters. A diametral pitch, or ratio of teeth to pitch diameter, is important in determining the center distance between two spur gears. The center distance between two spur gears is calculated by adding the radius of each pitch circle. The addendum, or tooth profile, is the height by which a tooth projects above the pitch circle. Besides pitch, the center distance between two spur gears is measured in terms of the distance between their centers.
Another important feature of a spur gear is its low speed capability. It can produce great power even at low speeds. However, if noise control is not a priority, a helical gear is preferable. Helical gears, on the other hand, have teeth arranged in the opposite direction of the axis, making them quieter. However, when considering the noise level, a helical gear will work better in low-speed situations.

Construction

The construction of spur gear begins with the cutting of the gear blank. The gear blank is made of a pie-shaped billet and can vary in size, shape, and weight. The cutting process requires the use of dies to create the correct gear geometry. The gear blank is then fed slowly into the screw machine until it has the desired shape and size. A steel gear blank, called a spur gear billet, is used in the manufacturing process.
A spur gear consists of two parts: a centre bore and a pilot hole. The addendum is the circle that runs along the outermost points of a spur gear’s teeth. The root diameter is the diameter at the base of the tooth space. The plane tangent to the pitch surface is called the pressure angle. The total diameter of a spur gear is equal to the addendum plus the dedendum.
The pitch circle is a circle formed by a series of teeth and a diametrical division of each tooth. The pitch circle defines the distance between two meshed gears. The center distance is the distance between the gears. The pitch circle diameter is a crucial factor in determining center distances between two mating spur gears. The center distance is calculated by adding the radius of each gear’s pitch circle. The dedendum is the height of a tooth above the pitch circle.
Other considerations in the design process include the material used for construction, surface treatments, and number of teeth. In some cases, a standard off-the-shelf gear is the most appropriate choice. It will meet your application needs and be a cheaper alternative. The gear will not last for long if it is not lubricated properly. There are a number of different ways to lubricate a spur gear, including hydrodynamic journal bearings and self-contained gears.
Gear

Addendum circle

The pitch diameter and addendum circle are two important dimensions of a spur gear. These diameters are the overall diameter of the gear and the pitch circle is the circle centered around the root of the gear’s tooth spaces. The addendum factor is a function of the pitch circle and the addendum value, which is the radial distance between the top of the gear tooth and the pitch circle of the mating gear.
The pitch surface is the right-hand side of the pitch circle, while the root circle defines the space between the two gear tooth sides. The dedendum is the distance between the top of the gear tooth and the pitch circle, and the pitch diameter and addendum circle are the two radial distances between these two circles. The difference between the pitch surface and the addendum circle is known as the clearance.
The number of teeth in the spur gear must not be less than 16 when the pressure angle is twenty degrees. However, a gear with 16 teeth can still be used if its strength and contact ratio are within design limits. In addition, undercutting can be prevented by profile shifting and addendum modification. However, it is also possible to reduce the addendum length through the use of a positive correction. However, it is important to note that undercutting can happen in spur gears with a negative addendum circle.
Another important aspect of a spur gear is its meshing. Because of this, a standard spur gear will have a meshing reference circle called a Pitch Circle. The center distance, on the other hand, is the distance between the center shafts of the two gears. It is important to understand the basic terminology involved with the gear system before beginning a calculation. Despite this, it is essential to remember that it is possible to make a spur gear mesh using the same reference circle.

Pitch diameter

To determine the pitch diameter of a spur gear, the type of drive, the type of driver, and the type of driven machine should be specified. The proposed diametral pitch value is also defined. The smaller the pitch diameter, the less contact stress on the pinion and the longer the service life. Spur gears are made using simpler processes than other types of gears. The pitch diameter of a spur gear is important because it determines its pressure angle, the working depth, and the whole depth.
The ratio of the pitch diameter and the number of teeth is called the DIAMETRAL PITCH. The teeth are measured in the axial plane. The FILLET RADIUS is the curve that forms at the base of the gear tooth. The FULL DEPTH TEETH are the ones with the working depth equal to 2.000 divided by the normal diametral pitch. The hub diameter is the outside diameter of the hub. The hub projection is the distance the hub extends beyond the gear face.
A metric spur gear is typically specified with a Diametral Pitch. This is the number of teeth per inch of the pitch circle diameter. It is generally measured in inverse inches. The normal plane intersects the tooth surface at the point where the pitch is specified. In a helical gear, this line is perpendicular to the pitch cylinder. In addition, the pitch cylinder is normally normal to the helix on the outside.
The pitch diameter of a spur gear is typically specified in millimeters or inches. A keyway is a machined groove on the shaft that fits the key into the shaft’s keyway. In the normal plane, the pitch is specified in inches. Involute pitch, or diametral pitch, is the ratio of teeth per inch of diameter. While this may seem complicated, it’s an important measurement to understand the pitch of a spur gear.
gear

Material

The main advantage of a spur gear is its ability to reduce the bending stress at the tooth no matter the load. A typical spur gear has a face width of 20 mm and will fail when subjected to 3000 N. This is far more than the yield strength of the material. Here is a look at the material properties of a spur gear. Its strength depends on its material properties. To find out what spur gear material best suits your machine, follow the following steps.
The most common material used for spur gears is steel. There are different kinds of steel, including ductile iron and stainless steel. S45C steel is the most common steel and has a 0.45% carbon content. This type of steel is easily obtainable and is used for the production of helical, spur, and worm gears. Its corrosion resistance makes it a popular material for spur gears. Here are some advantages and disadvantages of steel.
A spur gear is made of metal, plastic, or a combination of these materials. The main advantage of metal spur gears is their strength to weight ratio. It is about one third lighter than steel and resists corrosion. While aluminum is more expensive than steel and stainless steel, it is also easier to machine. Its design makes it easy to customize for the application. Its versatility allows it to be used in virtually every application. So, if you have a specific need, you can easily find a spur gear that fits your needs.
The design of a spur gear greatly influences its performance. Therefore, it is vital to choose the right material and measure the exact dimensions. Apart from being important for performance, dimensional measurements are also important for quality and reliability. Hence, it is essential for professionals in the industry to be familiar with the terms used to describe the materials and parts of a gear. In addition to these, it is essential to have a good understanding of the material and the dimensional measurements of a gear to ensure that production and purchase orders are accurate.

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china price Worm Gearbox Reducer Gear Box Speed Reducer Jack Worm Agricultural Planetary Helical Bevel Worm Steering Gear Drive Motor Speed Nmrv Gearbox Reducer Manufacture manufacturers

Solution Description

  Worm Gearbox Reducer Gear Box CZPT Reducer Jack Worm Agricultural Planetary CZPT cal Bevel Worm Steering Equipment CZPT CZPT CZPT Nmrv Gearbox Reducer CZPT

How does a CZPT operate?
How Worm Gears Function. An electric powered motor or engine applies rotational CZPT by way of to the worm. The worm rotates towards the wheel, and the screw experience pushes on the teeth of the wheel. The wheel is pushed against the load.

Can a CZPT go equally directions?
Worm drives can go possibly path, but they need to have to be designed for it. As you can think about, turning the worm shaft beneath load will develop a thrust alongside the axis of the screw. Even so, if you reverse the direction the path of thrust will reverse as well.

The fundamental composition of the CZPT reducer is mainly composed of the CZPT , the shaft, the bearing, the box body and its equipment. Can be divided into a few fundamental structural parts: box, CZPT , bearing and shaft combination. The box is the foundation of all the accessories in the CZPT reducer. It is an important component that supports the fixed shaft elements, ensures the correct relative placement of the transmission parts and supports the load performing on the reducer. The primary perform of the CZPT is to transmit the movement and CZPT amongst the two staggered shafts.
 

 

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china wholesaler Slow Speed 0.1 to 300rpm Planetary Gearbox Reducer Gear Box Geared Motor Unit High Torque Limiters Gear Box manufacturers

Solution Description

Gradual CZPT .1 To 300rpm planetary gearbox reducer CZPT geared motor device CZPT Torque Limiters

Application

china  wholesaler Gradual Speed .1 to 300rpm Planetary Gearbox Reducer Gear Box Geared Motor Device Substantial Torque Limiters Equipment Box makers

china wholesaler Prf90 Single Stage Precision Planetary Gear Box with Speed Reducer Transmission manufacturers

Product Description

TaiBang CZPT Business CZPT Co., Ltd.

The principal merchandise is induction motor, reversible motor, DC brush equipment motor, DC brushless equipment motor, CH/CV massive gear motors, Planetary equipment motor ,Worm equipment motor etc, which utilised widely in CZPT fields of manufacturing pipelining, transportation, food, medicine, printing, material, packing, place of work, equipment, enjoyment and so forth, and is the favored and matched solution for computerized machine. 

Product Instruction

GB090-10-P2

GB 090 571 P2
Reducer Collection Code External Diameter Reduction Ratio Reducer Backlash
GB:Substantial CZPT Square Flange Output

GBR:High CZPT Correct CZPT le Sq. Flange Output

GE:High CZPT Spherical Flange Output

GER:Higher CZPT Appropriate Round Flange Output

050:ø50mm
070:ø70mm
090:ø90mm
a hundred and twenty:ø120mm
155:ø155mm
205:ø205mm
235:ø235mm
042:42x42mm
060:60x60mm
090:90x90mm
a hundred and fifteen:115x115mm
142:142x142mm
180:180x180mm
220:220x220mm
571 means 1:ten P0:Substantial CZPT Backlash

P1:Precison Backlash

P2:Normal Backlash

Principal CZPT nical Functionality
 

Product Number of stage Reduction Ratio GB042 GB060 GB060A GB090 GB090A GB115 GB142 GB180 GB220
Rotary Inertia 1 3 .03 .16   .61   3.twenty five 9.21 28.ninety eight sixty nine.61
4 .03 .14   .forty eight   two.74 seven.fifty four 23.sixty seven 54.37
five .03 .13   .47   2.71 7.forty two 23.29 fifty three.27
six .03 .13   .forty five   two.65 7.25 22.seventy five 51.72
7 .03 .13   .45   2.62 7.fourteen 22.forty eight fifty.ninety seven
eight .03 .13   .44   two.58 7.07 22.fifty nine 50.84
9 .03 .13   .forty four   2.fifty seven seven.04 22.fifty three 50.sixty three
ten .03 .thirteen   .forty four   two.57 seven.03 22.fifty one fifty.fifty six
2 15 .03 .03 .13 .13 .forty seven .47 2.71 7.42 23.29
twenty .03 .03 .13 .thirteen .forty seven .forty seven 2.71 7.42 23.29
twenty five .03 .03 .thirteen .thirteen .forty seven .47 2.seventy one 7.forty two 23.29
30 .03 .03 .13 .13 .forty seven .47 two.71 7.forty two 23.29
35 .03 .03 .thirteen .thirteen .47 .forty seven two.seventy one seven.42 23.29
40 .03 .03 .thirteen .13 .forty seven .47 two.71 seven.forty two 23.29
forty five .03 .03 .thirteen .thirteen .forty seven .47 two.71 7.42 23.29
fifty .03 .03 .thirteen .thirteen .forty four .44 2.57 7.03 22.fifty one
sixty .03 .03 .13 .thirteen .forty four .44 two.fifty seven seven.03 22.51
70 .03 .03 .13 .13 .44 .forty four 2.57 seven.03 22.51
80 .03 .03 .thirteen .13 .forty four .forty four 2.57 seven.03 22.fifty one
90 .03 .03 .13 .thirteen .forty four .forty four 2.fifty seven 7.03 22.51
a hundred .03 .03 .13 .13 .forty four .forty four two.fifty seven seven.03 22.fifty one

 

Item Variety of phase GB042 GB060 GB060A GB90 GB090A GB115 GB142 GB180 GB220
Backlash(arcmin) High CZPT P0 1       ≤1 ≤1 ≤1 ≤1 ≤1 ≤1
2           ≤3 ≤3 ≤3 ≤3
Precision P1 1 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3
2 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
Standard P2 1 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
two ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7
Torsional Rigidity(N.M/arcmin) 1 three seven seven 14 14 25 50 a hundred forty five 225
2 three seven 7 14 14 25 50 a hundred forty five 225
Noise(dB) 1,two ≤56 ≤58 ≤58 ≤60 ≤60 ≤63 ≤65 ≤67 ≤70
Rated input pace(rpm) one,two 5000 5000 5000 4000 4000 4000 3000 3000 2000
Max input speed(rpm) one,two ten thousand 10000 10000 8000 8000 8000 6000 6000 4000

 Noise test regular:Length 1m,no load.Calculated with an input speed 3000rpm 

 

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china near me shop Cast Iron Ngw Model Series Electric Motor Speed Reducer Planetary Gear Box manufacturers

Merchandise Description

Merchandise Description

Solid Iron NGW Design series CZPT ctric motor velocity reducer Planetary Equipment box

NGW series gearboxes consist of single-stage(NGW11-NGW121),two-stage(NGW42-NGW122) and stree-phase(NGW73-NGW123).

one.Design Variety
NGW, NGW-L, NGW-S, NGW-QJ 

two.Programs
NGW Planetary Gear Units is broadly utilized in several areas this sort of as metallurgy, mine, lifting, transportation, textile, cement, gentle sector, chemical, pharmaceutical, dye printing and so on. 

Detailed Photos

3.Solution Qualities
(1) Modest volume, light excess weight, effectively-knitted structure, big transmission CZPT and high load capacity. Compared with the ordinary cylindrical gear reducers of the identical amount, its weight is decrease 1/2 and quantity is only 1/2-1/3 of the former.
(2) CZPT transmission performance. 1-phase is up to 97%, 2-phase 94%, 3-stage 91%.
(3) The selection of transmission CZPT is quite extensive, from 1kw to 1300kw.
(4) NGW Planetary Gear Units is created with difficult-tooth-faced, and can be used extensively and in CZPT period.
(5) Large transmission ratio 

four.Technological Knowledge(NGW)
Authentic Version NGW Series
Shafts Placement: In Line
one Stage: NGW11~NGW121 Ratio: 2.8~12.five
two Stage: NGW42~NGW122 Ratio: 14~a hundred and sixty
3 Phase: NGW73~NGW123 Ratio: 180~2000

New Layout NGW Collection
Shafts Situation: In Line, Parallel Shaft
NAD(NAF) – 1 Stage, Foot Mounted(Flange Mounted), In Line
NAZD(NAZF) – 1 Stage, Foot Mounted(Flange Mounted), Parallel Shaft
NBD(NBF) – 2 Stage, Foot Mounted(Flange Mounted), In Line

Product Parameters

NGW-S Series Planetary Gearboxes
Shafts Place: Proper CZPT le
Gearset: Spiral Bevel Equipment Pair Integrated With Planetary Equipment Set
2 Stage: NGW-S42~NGW-S122 Ratio: 11.2~eighty
3 Phase: NGW-S73~NGW-S123 Ratio: fifty six~five hundred
 

Phase Product Size                   Ratio Rated CZPT
Solitary-stage NGW11~NGW121  one~twelve two.8~twelve.5 two. 8-1314KW
Two-stage NGW42~NGW122  1~12 14-160 .7-517KW
3-phase NGW73~NGW123  one~six 180-2000 .16-47.1KW

Types Dimensions Nominal Ratio Input Shaft Dia.(m6) Output Shaft Dia.(n6)
NAD two hundred,224,…1800,2000 four~5.six

six.3~9

fifty~400mm

forty~360mm

60~630mm
NAF 200,224,…500,560 4~5.6

six.3~nine

fifty~130mm

40~100mm

sixty~220mm
NAZD 200,224,…1400,1600 10~eighteen 30~240mm 60~560mm
NAZF two hundred,224,…five hundred,560 ten~18 thirty~85mm 60~220mm
NBD 250,280,…1800,2000 twenty~25

28~50

30~280mm 80~630mm
NBF 250,280,…five hundred,560 twenty~twenty five

28~50

30~80mm eighty~220mm
NBZD 250,280,…1400,1600 fifty six~125 28~170mm 80~560mm
NBZF 250,280,…500,560 56~a hundred twenty five 28~55mm eighty~220mm
NCD 315,355,…1800,2000 112~400 twenty five~150mm one hundred twenty~630mm
NCF 315,355,…five hundred,560 112~four hundred twenty five~50mm a hundred and twenty~220mm
NCZD 315,355,…1800,2000 450~1250 20~170mm one hundred twenty~630mm
NCZF 315,355,…five hundred,560 450~1250 25~45mm 120~220mm

Packaging & CZPT

Company Profile

Right after Sales Support

Pre-sale services 1. Pick equipment design.
two.Design and style and manufacture merchandise according to clients’ specific necessity.
three.Practice specialized private for customers
Services during offering one.Pre-examine and acknowledge goods in advance of shipping.
2. Aid consumers to draft solving strategies.
After-sale solutions one.Support clientele to put together for the first building scheme.
two. Practice the very first-line operators.
three.Consider initiative to eliminate the difficulties swiftly.
4. Offer technological exchanging.

FAQ

one.Q:What sorts of gearbox can you create for us?

A:Main merchandise of CZPT company: UDL series speed variator,RV sequence CZPT reducer, ATA sequence shaft mounted gearbox, X,B collection gear reducer,
P collection planetary gearbox and R, S, K, and F series CZPT cal-tooth reducer, far more
than 1 hundred designs and thousands of specs
2.Q:Can you make as for every CZPT drawing?
A: Sure, we offer CZPT ized services for CZPT ers.
3.Q:What is your terms of payment ?
A: thirty% CZPT payment by T/T right after signing the agreement.70% ahead of shipping
4.Q:What is your MOQ?
A: 1 Set

If you have any need for CZPT products remember to feel cost-free to contact me.

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Product Description

Merchandise Parameters

 

Design Amount: ASGB120-L1
Ratio: three:1
Norminal Output Torque: 207Nm
Crisis Stop Torque: two.5 times of Nominal Output Torque
Nominal Input CZPT : 4000rpm
Max.Input CZPT : 8000rpm
Torsinal Rigidity: twenty five N.m/arcmin
Max. Radial Load: 6700 N
Max. Axial Load: 3000 N
Service Lifestyle: 20000 hr
Precision Backlash P1: ≤3 arcmin
Efficiency: ≥95%
Set up: horizontal
Shell Material: Aluminium alloy
Gear Material: 42crmo

 

Merchandise Benefit

(1).The output shaft is produced of big dimension,huge span double bearing design,output shaft and planetary arm bracket as a entire.The input shaft is placed immediately on the world arm bracket to make certain that the reducer has higher running precision and maximum torsional rigidity.

(2).Shell and the inner ring gear used integrated design,quenching and tempering right after the processing of the teeth so that it can obtain substantial torque,higher precision,substantial use resistance.Moreover surface area nickel-plated anti-rust therapy,so that its corrosion resistance drastically increased.

(3).The planetary gear transmission employs full needle roller without having retainer to boost the contact area,which significantly upgrades structural rigidity and services life.

(4).The equipment is manufactured of Japanese substance.Following the metallic cutting process,the vacuum carburizing warmth treatment to fifty eight-62HRC. And then by the hobbing,Get the greatest tooth shape,tooth direction,to make sure that the gear of substantial precision and great effect toughness.

(5).Enter shaft and sunlight equipment integrated structure,in buy to enhance the procedure accuracy of the reducer.
 

Application

Packaging & CZPT

FAQ

Q:Could you take CZPT and CZPT ize?
A:Sure,we can CZPT ize for you in accordance to sample or drawing.

Q:Dose your manufacturing facility have any certification?
A:of course.we have ISO 9001:2008,IQNET and SGS. If you want other like CE,we can do for you.

Q:IS you company factory or CZPT Company?
A:We have CZPT personal manufacturing unit our variety is manufacturing facility + trade.

Q: What is the supply time?
A:It generally will take about 7 working days,but the exact delivery time may be diverse for various order or at distinct time.

Q: How does your factory do regarding good quality manage? 
A:Quality is precedence. We usually attach wonderful significance to quality management from the starting to the conclude of the manufacturing. CZPT y product will be entirely assembled and very carefully examined prior to packed .

Q: What is actually your guarantee terms? 
A:We offer you various guarantee terms for diverse merchandise. Make sure you get in touch with with us for information.

Simply click the website link get contact info
 

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Merchandise Description

Solution Parameters

 

Product Variety: ASGA060-L1
Ratio: 5:1
Norminal Output Torque: 60Nm
Unexpected emergency Cease Torque: two.5 instances of Nominal Output Torque
Nominal Input CZPT : 5000rpm
Max.Input CZPT : 10000rpm
Torsinal Rigidity: 7 N.m/arcmin
Max. Radial Load: 1530 N
Max. Axial Load: 630 N
Services Daily life: 20000 hr
Precision Backlash P1: ≤3 arcmin
Effectiveness: ≥95%
Installation: horizontal
Shell Substance: Aluminium alloy
Equipment Material: 42crmo

 

Merchandise Advantage

(1).The output shaft is created of massive dimension,large span double bearing layout,output shaft and planetary arm bracket as a complete.The enter shaft is positioned right on the world arm bracket to guarantee that the reducer has higher functioning accuracy and maximum torsional rigidity.

(2).Shell and the interior ring equipment utilised built-in layout,quenching and tempering right after the processing of the teeth so that it can achieve higher torque,high precision,substantial dress in resistance.In addition area nickel-plated anti-rust treatment,so that its corrosion resistance significantly increased.

(3).The planetary gear transmission employs full needle roller with out retainer to increase the contact surface area,which drastically upgrades structural rigidity and service life.

(4).The gear is created of Japanese substance.Soon after the metal chopping approach,the vacuum carburizing warmth treatment to 58-62HRC. And then by the hobbing,Get the ideal tooth shape,tooth path,to guarantee that the equipment of large precision and very good affect toughness.

(5).Enter shaft and sunlight gear built-in construction,in purchase to boost the operation precision of the reducer.
 

Software

Packaging & CZPT

FAQ

Q:Could you settle for CZPT and CZPT ize?
A:Sure,we can CZPT ize for you according to sample or drawing.

Q:Dose your manufacturing unit have any certificate?
A:indeed.we have ISO 9001:2008,IQNET and SGS. If you want other like CE,we can do for you.

Q:IS you organization manufacturing facility or CZPT Company?
A:We have CZPT own manufacturing unit our variety is manufacturing facility + trade.

Q: What is the shipping and delivery time?
A:It normally will take about 7 working times,but the specific shipping time may be diverse for different purchase or at various time.

Q: How does your manufacturing unit do relating to high quality management? 
A:Top quality is precedence. We usually connect fantastic relevance to top quality manage from the beginning to the end of the manufacturing. CZPT y item will be completely assembled and meticulously tested ahead of packed .

Q: What is your warranty phrases? 
A:We offer you distinct warranty terms for various products. Make sure you get in touch with with us for specifics.

Click the website link get make contact with details
 

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