We specialize in designing and manufacturing highly engineered, custom components and assemblies. Our professional staff are geared towards providing customers with high quality products and excellent service .
Our main products, steel gearboxes ,gear parts for motors through powder metallurgy processing.
A gearbox is a power transmission device to produce high torque by reducing the drive speed or increase the drive speed the other way. Planetary gearbox consisting 3 components: sun gear, planet gear and ring gear . A Sun gear is a gearwheel in a planetary gear system, that rotates around its own axis and has other gears (planet gears) that rotate around it. Much like the Sun and planets in our solar system. The amount of planetary gears in a gearbox varies based on the gear ratio. Most planetary gearboxes have from 2 to 5 planet gears. When looking at planetary gears, the strength of the gearbox is usually determined by the size of the sun gear. Larger sun gears will allow for higher torque values. The planet carrier,Its objective is to hold up to gears of the same size, which mesh with the sun gear.
Our gearbox,Light weight,small size, high carrying capacity, long service life .Smooth operation, low noise, large output torque, large speed ratio, high efficiency, power diversion, and multi-tooth meshing by powder metallurgy process .
Gearbox ratio 3 to 1000 .
Customized metal parts specification
|Planetary gearbox , gear parts , speed reducer , precision gear parts
|Powder metallurgy , metal injection molding
|plating ,sand blasting , PVD , coating
|DWG ,IGS , STP
|10 days for mass production
Powder metallurgy (PM) is a metal parts / components fabrication way and made from metal powders material . The process of powder metallurgy (PM) is blending fine powder materials , press them into a desired shape or form compacting , and heating the compressed material in a controlled atmosphere to CZPT the material sintering .PM process can avoid , or greatly reduce the need to use metal removal processes,thereby drastically reducing yield losses in manufacture and oftern resulting in lower costs .
The powder metallurgy (PM) consist 3 steps : powder blending,compaction and sintering .Common products include gears , structural metal parts , bushings used for automobiles , appliances and powder equipments .
Advantages of powder metallurgy
Products made by powder metallurgy (PM) generally do not need further finishing , because produces good surface finish.
Maintains close dimensional tolerances
Provides materials which may be heat treated for increased strength or enhanced wear resistance .
There is less wastage of raw material , can be very economical for mass production .
Complex shapes parts can be made . Provides controlled porosity for self-lubrication or filtration.
Suits to high volume parts productions requirements .
Custom metal parts
|Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
|Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
|Hardened Tooth Surface
|Torque Arm Type
Planetary Gearbox Components
The basic components of a planetary gearset are an input, output, and stationary position. Different types of planetary gearboxes will have different output ratios and torques. A leading company for planetary gearbox design, CZPT, provides the necessary components. These components can vary in both male and female shafts and come with a variety of modular options. Here are a few things to consider about each component.
The CFHK Series is a multistage planetary gearbox that contains multiple planetary gears. The multiple teeth of each planetary gear mesh simultaneously during operation to increase the transmittable torque. The gears are case hardened and ground, and the ratios of the planetary gears are integers. They were first functionally described by Leonardo da Vinci in 1490. Today, the CFHK Series is a favorite among automotive engineers and manufacturers.
The CH Series offers high accuracy with a compact design and case hardened, hypoid, and helical gearing. These gearboxes are also available in the CFXR series, with low backlash and friction. These planetary gearboxes are designed to provide high torque and high precision in a variety of applications. In addition, the CFXR series features 100% helical gearing and low backlash.
The CFHK Series features a sun gear that drives the next stage. These gears can be put in series or serially in the same housing. In some cases, the output shaft of the first stage becomes the input shaft of the second stage. In addition, ring gears are also used as structural parts of smaller gearboxes. An example of a planetary gearbox is the pencil sharpener mechanism. The pencil is placed on an axis that is set on a sun gear. The sun gear drives the next planet stage.
A planetary gear unit’s gear ratio is determined by the number of teeth in the sun gear and ring gear. The smaller the sun gear, the smaller the ratio between the sun gear and planet gears. The largest gear ratio in a planetary gear unit is 10:1. A higher number of teeth increases the transmission ratio. In order to maximize torque, the planetary gears must be rearranged. A smaller sun gear will have higher torque than a large ring gear.
The HPN Harmonic Planetary(r) Series planetary gearboxes offer a low-cost solution with high-performance and high-reliability. This modular design is easy to install and requires very little maintenance. Its planetary design and full complement of needle rollers allow for extended life and quiet operation. In addition, the HPN Harmonic Planetary(r) Series is available in a range of sizes.
The compact size and high-speed design of planetary gearboxes results in excellent heat dissipation. However, high-speed or sustained performance applications may require lubricants. A planetary gearbox will have smaller minimum steps to minimize noise and vibration. Planetary gears will give you the highest level of efficiency while minimizing noise. As a result, they can provide high-quality 3D prints.
A planetary gear train is composed of a ring gear and planet gears, each supported by a carrier. A ring gear is pink, while the sun gear is red. The sun gear and carrier rotate around each other at a 45-degree angle. This is also known as an epicyclic gear. Planetary gearboxes are often found in space-constrained applications. The CFX Series features a compact design and excellent performance.
The CFX Series features a robust design that is easy to install. Its compact size makes installation of planetary gearboxes easier and faster. They are available in three different configurations for continuous, intermittent, and counter-clockwise operation. The CFX Series offers the perfect solution for your accelerating needs. They’re a great solution for any automotive or industrial application. You can easily configure the CFX Series to meet your specific requirements.
The Candy Controls CAP Series is a new generation of compact, precision planetary gearboxes that combine high torques with low backlash and exceptional wear resistance. This rotary flange planetary gearbox is ideal for a variety of industrial, mining and marine applications. Its modular construction enables users to easily mount different stages, hydraulic or electric motors, and different types of gears. Its CPH Series features an extremely rigid alloy steel housing, carburized gears, and induction hardened gears.
The CAP Series utilizes multiple planetary gears for high torque transmission. The number of planetary gears is not fixed, but most planetary gearboxes utilize at least three. The larger the number of planetary gears, the higher the transmittable torque. A planetary gearbox is composed of multiple planetary gears with a meshing action that occurs simultaneously during operation. The result is a higher efficiency and a smoother, quieter operation than a conventional gearbox.
The VersaPlanetary range features modular design for easy installation. This system includes mounting plates for typical FIRST (r) Robotics Competition motors. The mounting plates are designed to fit each motor. These planetary gearboxes are compatible with various types of motors, from small electric motors to large, heavy duty ones. They are also compatible with a variety of mounting systems, including CIM motors.
The CZPT APK Series is a high precision, rotary flange style planetary gearbox. Its case hardened and ground gears are designed to provide excellent wear resistance, low backlash, and excellent precision. The CAPK Series offers high axial and moment load capacities in a compact housing. CZPT is the world leader in the production of planetary gearboxes. The CAPK Series features an array of high-quality, innovative features.
CZPT SMART Lubrication technology is used to keep the gears well-lubricated and reduce noise and vibration. The planetary gearbox’s 3-gear design is ideal for DIY CNC robotics. This series has a long history of quality, and CZPT uses only the best components. The CZPT 3:1 High Precision Planetary Gearbox is an excellent choice for CNC Robotics and other applications.
A multi-stage planetary gearbox combines individual ratios for a greater number of ratios. Additional planetary gears increase the transmittable torque. The direction of the output and drive shaft are always identical. The CAPK Series features a high-quality, durable construction. They are made from stainless steel and offer a long-term warranty. They are the best choice for industrial and commercial applications. While planetary gears are more expensive, they are highly efficient.
The Candy CFH Series planetary gearboxes offer the benefits of a modular design and a low backlash. They offer a variety of size options and excellent durability. This planetary gearbox is compact and wear resistant. The CFH Series planetary gearbox has a carburized, induction hardened gears and a rigid alloy steel housing. Its low backlash and precision make it an excellent choice for industrial applications.
The CFH Series planetary gearbox is a highly efficient, high-speed helical gear. The compact design of this gearbox results in high heat dissipation and low mass inertia. Planet carrier bearings experience significant lateral forces from the transmission of torque. As a result, radial and axial forces oppose each other. The result is that the torque is distributed over three gears, reducing noise, vibration, and wear.
The planetary gearbox has three main components: a sun gear (also known as the input gear), a ring gear, and two planet gears. These are connected by a carrier that rotates about a 45-degree clockwise axis. The CFH Series of gears is available in triple and double stages. They can also be used in electric motors. As a result, the CFH Series is highly versatile.
The CFH Series of planetary gearboxes can be found in all kinds of applications, including automotive transmissions. Their compact design and high-performance performance make them a popular choice for space-constrained applications. This gearbox has several benefits and is a great alternative to a conventional helical gearbox. These gearboxes are highly effective for reducing torque and speed, and are compact enough to fit in most applications.
If you need a high-quality planetary gearbox, the CZPT Planetary Series is the right choice. This Italian company designs and manufactures gearboxes in its San Polo d’Enza, Italy, facility with 11 branch offices and three production facilities. The company is attempting to replicate the success of the Italian Super Car industry, which has gained global recognition. The company provides a range of gearboxes for use in heavy industry, agriculture, offshore, aerial and marine work.
With over 40 years of experience, CZPT manufactures a wide range of high-quality gearboxes. From bevel-helical units to Helical units, wheel gears and negative brakes, the company has been manufacturing quality components for many industries. CZPT is a trusted Australian distributor of CZPT gear components. The company is dedicated to providing the best planetary gears for every industry.
If your CZPT Planetary gearbox is malfunctioning, you can have it repaired quickly and easily. The company uses quality materials and a variety of sizes and output ratios to cater to the most demanding applications. In addition, you can customize your gearbox to suit your specific needs. CZPT Planetary Gearboxes are highly versatile and customizable, offering infinite scalability.
editor by CX 2023-05-29
We are 1 of the leading manufacturer of planetary gearboxes through powder metallurgy. A gearbox is a power transmission device to produce high torque by reducing the drive speed or increase the drive speed the other way. Planetary gearbox consisting 3 components: sun gear, planet gear and ring gear . A Sun gear is a gearwheel in a planetary gear system, that rotates around its own axis and has other gears (planet gears) that rotate around it. Much like the Sun and planets in our solar system. The amount of planetary gears in a gearbox varies based on the gear ratio. Most planetary gearboxes have from 2 to 5 planet gears.
When looking at planetary gears, the strength of the gearbox is usually determined by the size of the sun gear. Larger sun gears will allow for higher torque values. The planet carrier,Its objective is to hold up to gears of the same size, which mesh with the sun gear.
Planetary Gearbox advantages:
- Provides high torque at slow speeds .
- The shafts are made up of hardened and tempered alloy steel .
- Sun gears ,planet gears and ring gears are made of powder metallurgy and sintering steel
- Low noise levels.
- Good quality taper roller bearings for input and output shafts .
- High efficiency .
We produce precision metal gearboxes through powder metallurgy .
Powder metallurgy is a metal working process in which finely-powdered metal is mixed with binder material to create a”feedstock” that is then shaped and solidified using injection molding.The ability to combine several operations into 1 process ensures MIM is successful in saving lead times as well as costs, providing significant benefits to manufacturers. The metal injection molding process might be a green technology due to the significant reduction in wastage compared to “traditional” manufacturing methods.
MIM can produce parts where it is difficult, or even impossible, to efficiently manufacture an item through other means of fabrication. Increased costs for traditional manufacturing methods inherent to part complexity, such as internal/external threads, miniaturization, or identity marking, typically do not increase the cost in a MIM operation due to the flexibility of injection molding.
The window of economic advantage in metal injection molded parts lies in complexity and volume for small-size parts. MIM materials are comparable to metal formed by competing methods, and final products are used in a broad range of industrial, commercial, medical, dental, firearms, aerospace, and automotive applications. Dimensional tolerances of ±0.3% are common and machining is required for closer tolerances .
MIM technology has found increased applications in the commercial world – from home appliances to watches, automobiles to aerospace, and medical to orthodontics.
The advantages of metal injection molding for metal fabrications :
- Highest degree of design freedom for complex shapes and geometries
- Provides practical economic solutions to increasingly stringent material and product design requirements
- Functional integration of various features, such as lateral drillings, interior and exterior threads and gear teeth.
- Components can be heat and surface treated, plated, welded and soldered
- Very high volume production series run on fully-automatic injection molding machines using multi-cavity tools
- Excellent batch to batch repeatability with exceptional process capabilities
Metal injection moulding process custom metal parts
MIM prcess in each steps :
1. Metal powers option
7. post sintering operation such as polishing
8. Mechanical properties MIM parts
Customized metal parts specification
|Planetary gear box , speed reducer for motors
|plating ,sand blasting , PVD , coating
|DWG ,IGS , STP
|20 days for mass production
Custom metal parts
|Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Car Parts
|Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
|Hardened Tooth Surface
|Oscillating Base Type
This article will explore the design and applications of a planetary gearbox. The reduction ratio of a planetary gearbox is dependent on the number of teeth in the gears. The ratios of planetary gearboxes are usually lower than those of conventional mechanical transmissions, which are mainly used to drive engines and generators. They are often the best choice for heavy-duty applications. The following are some of the advantages of planetary gearboxes.
Planetary gearboxes work on a similar principle to solar systems. They rotate around a center gear called the sun gear, and two or more outer gears, called planet gears, are connected by a carrier. These gears then drive an output shaft. The arrangement of planet gears is similar to that of the Milky Way’s ring of planets. This arrangement produces the best torque density and stiffness for a gearbox.
As a compact alternative to normal pinion-and-gear reducers, planetary gearing offers many advantages. These characteristics make planetary gearing ideal for a variety of applications, including compactness and low weight. The efficiency of planetary gearing is enhanced by the fact that ninety percent of the input energy is transferred to the output. The gearboxes also have low noise and high torque density. Additionally, their design offers better load distribution, which contributes to a longer service life.
Planetary gears require lubrication. Because they have a smaller footprint than conventional gears, they dissipate heat well. In fact, lubrication can even lower vibration and noise. It’s also important to keep the gears properly lubricated to prevent the wear and tear that comes with use. The lubrication in planetary gears also helps keep them operating properly and reduces wear and tear on the gears.
A planetary gearbox uses multiple planetary parts to achieve the reduction goal. Each gear has an output shaft and a sun gear located in the center. The ring gear is fixed to the machine, while the sun gear is attached to a clamping system. The outer gears are connected to the carrier, and each planetary gear is held together by rings. This arrangement allows the planetary gear to be symmetrical with respect to the input shaft.
The gear ratio of a planetary gearbox is defined by the sun gear’s number of teeth. As the sun gear gets smaller, the ratio of the gear will increase. The ratio range of planetary gears ranges from 3:1 to ten to one. Eventually, however, the sun gear becomes too small, and the torque will fall significantly. The higher the ratio, the less torque the gears can transmit. So, planetary gears are often referred to as “planetary” gears.
The basic design of a Planetary Gearbox is quite simple. It consists of three interconnecting links, each of which has its own torque. The ring gear is fixed to the frame 0 at O, and the other two are fixed to each other at A and B. The ring gear, meanwhile, is attached to the planet arm 3 at O. All three parts are connected by joints. A free-body diagram is shown in Figure 9.
During the development process, the design team will divide the power to each individual planet into its respective power paths. This distribution will be based on the meshing condition of all gears in the system. Then, the design team will proceed to determine the loads on individual gear meshes. Using this method, it is possible to determine the loads on individual gear meshes and the shape of ring gear housing.
Planetary Gearboxes are made of three gear types. The sun gear is the center, which is connected to the other two gears by an internal tooth ring gear. The planet pinions are arranged in a carrier assembly that sets their spacing. The carrier also incorporates an output shaft. The three components in a Planetary Gearbox mesh with each other, and they rotate together as one. Depending on the application, they may rotate at different speeds or at different times.
The planetary gearbox’s design is unique. In a planetary gearbox, the input gear rotates around the central gear, while the outer gears are arranged around the sun gear. In addition, the ring gear holds the structure together. A carrier connects the outer gears to the output shaft. Ultimately, this gear system transmits high torque. This type of gearbox is ideal for high-speed operations.
The basic design of a Planetary Gearbox consists of multiple contacts that must mesh with each other. A single planet has an integer number of teeth, while the ring has a non-integer number. The teeth of the planets must mesh with each other, as well as the sun. The tooth counts, as well as the planet spacing, play a role in the design. A planetary gearbox must have an integer number of teeth to function properly.
In addition to the above-mentioned applications, planetary gearing is also used in machine tools, plastic machinery, derrick and dock cranes, and material handling equipments. Further, its application is found in dredging equipment, road-making machinery, sugar crystallizers, and mill drives. While its versatility and efficiency makes it a desirable choice for many industries, its complicated structure and construction make it a complex component.
Among the many benefits of using a planetary gearbox, the ability to transmit greater torque into a controlled space makes it a popular choice for many industries. Moreover, adding additional planet gears increases the torque density. This makes planetary gears suitable for applications requiring high torque. They are also used in electric screwdrivers and turbine engines. However, they are not used in everything. Some of the more common applications are discussed below:
One of the most important features of planetary gearboxes is their compact footprint. They are able to transmit torque while at the same time reducing noise and vibration. In addition to this, they are able to achieve a high speed without sacrificing high-quality performance. The compact footprint of these gears also allows them to be used in high-speed applications. In some cases, a planetary gearbox has sliding sections. Some of these sections are lubricated with oil, while others may require a synthetic gel. Despite these unique features, planetary gears have become common in many industries.
Planetary gears are composed of three components. The sun gear is the input gear, whereas the planet gears are the output gears. They are connected by a carrier. The carrier connects the input shaft with the output shaft. A planetary gearbox can be designed for various requirements, and the type you use will depend on the needs of your application. Its design and performance must meet your application’s needs.
The ratios of planetary gears vary depending on the number of planets. The smaller the sun gear, the greater the ratio. When planetary stages are used alone, the ratio range is 3:1 to 10:1. Higher ratios can be obtained by connecting several planetary stages together in the same ring gear. This method is known as a multi-stage gearbox. However, it can only be used in large gearboxes.
The main component of a planetary gearbox is the planetary gear. It requires regular maintenance and cleaning to remain in top shape. Demand for a longer life span protects all other components of the gearbox. This article will discuss the maintenance and cleaning procedures for planetary gears. After reading this article, you should know how to maintain your planetary gearbox properly. Hopefully, you can enjoy a longer life with your gearbox.
Firstly, it is important to know how to properly lubricate a planetary gearbox. The lubricant is essential as gears that operate at high speeds are subject to high levels of heat and friction. The housing of the planetary gearbox should be constructed to allow the heat to dissipate. The recommended oil is synthetic, and it should be filled between 30 and 50 percent. The lubricant should be changed at least every six months or as needed.
While it may seem unnecessary to replace a planetary gearbox, regular servicing will help it last a long time. A regular inspection will identify a problem and the appropriate repairs are needed. Once the planetary gearbox is full, it will plug with gear oil. To avoid this problem, consider getting the unit repaired instead of replacing the gearbox. This can save you a lot of money over a new planetary gearbox.
Proper lubrication is essential for a long life of your planetary gearbox. Oil change frequency should be based on oil temperature and operating speed. Oil at higher temperatures should be changed more frequently because it loses its molecular structure and cannot form a protective film. After this, oil filter maintenance should be performed every few months. Lastly, the gearbox oil needs to be checked regularly and replaced when necessary.
editor by CX 2023-05-09
Warranty: 1 year
Applicable Industries: Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Construction works , Energy & Mining
Weight (KG): 450 KG
Customized support: OEM
Gearing Arrangement: Planetary
Output Torque: 110000 N.M
Input Speed: 3500rpm
Output Speed: 0-30rpm
Product name: Planetary Travel Gearbox
Type: Hydraulic Reducer
Material: Cast Iron
Application: mining industry, deck machinery and truck cranes,Ship
Model: GFT 6OT3
Packaging Details: Wooden Box
Port: HangZhou/ZheJiang Port
Our Main Products Planetary Travel Gearbox
China Manufacture Widely Used Excavator Parts Travel Reduction Planetary Travel Gearbox
Planetary Travel Gearbox is composed of built-in multi-disc brake, planetary reducer and functional valve block. The product adopts the company’s excellent design concept and advanced processing technology, which effectively guarantees high bearing capacity and operational reliability. It is characterized by high working efficiency, good reliability, compact structure, high working pressure and variable speed drive. It is the output of the shell, which can be directly connected to the wheel or crawler drive, and can also be used to drive hydraulic winches, hydraulic winches, or in transmission devices such as the power head drive of roadheaders and milling machines.
The products have been widely used in rotary driling rig, crawler and wheeled and crawler crane driving, driving milling machine, coal mine roadheader driving, road roller, rail vehidles, aerial wheel drive, crawwler self-propelled rig, horizontal rig crawlen drive engineering MACHINERY and marine MACHINERY.
1.Compact, space-saving, two-or three-stage planetary gear design
2. Robust bearing system absorbing the forces exerted by the ring geal
3. Simple mounting
4. Easy oil change
5. Integrated multiple-disk holding brake
6. Low-noise running
|Max output torque
Max input rotating
Static brake torque
Brake working pressure
|95.8 114.8 128.6 147.2 173.9 215
|188.9 246.1 293
Applications: mining industry, deck machinery and truck cranes,Ship and so on
Our Factory : Goods Instock
Packing & Shipping : all goods with wooden box packing will more safe
The Basics of a Planetary Gearbox
The basic model of a planetary gearbox is a highly efficient transmission that transmits nearly ninety percent of the power it receives. The basic planetary gearbox comes in three basic types: Inline, Helical, and Spur. Below, we will discuss the differences between each of them and which one is better for your needs. A planetary gearbox is an important part of any engine and may be the perfect choice for your vehicle.
Inline planetary gearbox
An inline planetary gearbox has an inline arrangement of gears that enables the transfer of power. Its design makes it stable and reliable, and the space and weight-saving benefits make it a popular choice for many applications. Planetary gearboxes have low inertia, high torque, and a wide range of reduction ratios, which make them a versatile choice for many industries. To find out more about this type of gearbox, read about its construction and specifications.
A planetary gearbox is composed of two parts: a sun gear (also called the central or input gear), and two planet gears (also called outer gears). These gears are connected to each other via a carrier. In order to get the best performance from your gearbox, it’s important to find a model with the features and benefits required for your application. Also, be sure to check out the delivery time, global availability, and customer service of your selected constructor. A few constructors are faster than others and have the ability to respond quickly, while others can deliver every single planetary gearbox out of stock.
Whether you’re using an inline planetary gearbox for your car’s transmission, or you’re building a new machine, it’s important to choose the right size for your application. The most common ratio is five:1, but an inline gearbox can be as high as 1000:1! The torque range is between 250-950 lb-in for continuous torque, and up to 5800 lb-in for yield torque. Some companies even offer custom shafts if you need them to fit a specific application.
Inline planetary gearboxes have a high ratio of helical rotation and are useful for applications where space is limited. Their low-backlash design allows them to handle high torques and high accelerations without backlash. Despite their compact size, planetary gear systems also have high single-stage reduction ratios, a feature that makes them ideal for a variety of industrial applications. They can also be connected for high reduction ratios.
An inline planetary gearbox can be used in many applications, from small tools to heavy industrial machinery. Its basic design includes three components: an input gear pair, an output gear pair, and a stationary position. Some planetary gearbox designs also include additional gear sets that can provide a slight offset between input and output. A planetary gearbox may also contain multiple bearings, which make the assembly more robust and reliable.
Inline planetary gear reducers are commonly used in industrial settings to slow down an electric motor. They are able to multiply torque, which means they can reduce the input speed to a level where the mechanical devices inside the motor can function properly. This type of gear reducer also has a low clearance, which makes it ideal for machines with high torque. However, you should consider the amount of torque required in your application before you make a purchase.
Helical planetary gearbox
A helical planetary gearbox is a type of mechanical system. The gears are connected by joints to the carrier that holds the planets stationary. The sun gear serves as an input to the other gears, and the planet gears rotate at a rate that depends on the number of teeth in each gear. The ratio between these gears is -Ns/Np, and the number of teeth in the ring is N r, N s, and N p.
Another type of planetary gearbox uses multiple helical axes to distribute the load. This design also offers high stiffness and low backlash, which is important for applications involving frequent start-stop cycles and rotational direction changes. It also features a compact design and low mass inertia. A helical planetary gearbox can be used for a wide range of applications. Listed below are some of the benefits of helical gear technology.
The basic design of a helical planetary gear is based on the principle of stepping planets. This concept eliminates the need for timing marks and restrictive assembly conditions. The planetary gear’s helical shape can be modified to achieve a greater transmission ratio in an equal or smaller volume. For example, a 50-T ring gear will yield the same effect as a 100-T ring gear.
In addition to the helical axis, a helical planetary gearbox also has a wide variety of secondary features that are critical to torque transmission. For instance, compact needle roller bearings are appropriate for a helical planetary gearbox because of their low-profile design and small space. However, a tapered roller bearing is better suited to handling high axial forces. In general, a helical planetary gearbox will have a higher efficiency rate and lower noise levels.
A helical planetary gearbox will have a number of components that can vary in size and shape. They will include a sun gear and many planetary parts. The central sun gear will take a low-torque input and will run multiple external gears to increase the torque and speed. This basic model of a planetary gearbox is highly efficient, transferring 97% of the power input. There are three main types of planetary gearboxes: the cylindrical planetary gearbox, the helical planetary gearbox, and the helical wormwheel.
The CZPT is a good example of an entry-level helical planetary gearbox. It is extremely reliable and aimed at providing torque in quiet applications with high precision. The Access series is another option, which is designed to meet the needs of the low-backlash planetary gearbox market. It features helical planetary gears with five to eight arc-minutes backlash, and is built on a monobloc housing.
A helical planetary gearbox is widely used in 3D printing. They are lightweight and can provide a high gear ratio. In addition to their low weight and high efficiency, some people have installed them into 3D printers to improve the accuracy of their designs. And in addition to 3D printing, helical gears are used in many industrial applications. If you’re thinking about purchasing one, you should know what the benefits are.
Spur planetary gearbox
There are many advantages to a spur planetary gearbox, from its compact design and low cost to its unmatched power transmission capacity per unit volume. Planetary gears have high efficiency per stage and can achieve up to 95% efficiency, depending on the ratio. Planet gears are mounted on a joint carrier, and the output rotation speed is slower than the drive rotation speed, which leads to increased torque. The higher the gear wheels, the more torque the unit can produce.
A spur planetary gearbox incorporates multiple other gear sets that must have helical teeth. These other gear sets must be helical, and the motor must be aligned with the driven parts. The spur gears are the most efficient type of planetary gear, as their teeth are symmetrical, which means no axial forces are generated. The difference between a spur and a planetary gearbox is its shape.
The right angle spur planetary gearbox is a versatile design with a spiral bevel gear that provides superior smoothness and quiet operation. This gearhead is case-hardened and ground to increase its efficiency. These gears can be purchased in 3-100 ratios. Spur planetary gearboxes can also have ISO rotary flanges, keyed shafts, DIN splines, or hollow compression connections.
A spur planetary gearbox utilizes spur gears around the circumference of the mechanism. The spur gears rotate between gears that have internal and external teeth. Because of this, the angular velocity of the spur gear differential carrier is the average of the ring gears and sun gears. A spur gearbox can also be considered a compound planetary gear. It is typically used for servo applications. Unlike spur gears, helical planetary gears are easier to maintain and have lower noise levels.
The most notable difference between a spur planetary gearbox and a planetary gearhead is the lubrication of the pinion and the spur gear head. A spur gear head is less complex, but cannot handle the same amount of load as a planetary gearhead. Both types can achieve the same backlash, but a planetary gearhead has better lubrication retention than a spur gear. It can run at higher speeds without excessive lubrication, while a spur gear drive is more efficient at low speeds. The reduction ratio of a planetary gearhead is near unity while that of a planetary gear head is many thousand to one.
A planetary gearbox has many applications. Plastic machinery, goods & personnel lifts, and machine tools are all prime examples of these types of gearing systems. Other industries that use these gears include wind turbines and sugar crystallizers, as well as steel and sugar mills. And of course, the use of planetary gears is not limited to these industries. It is used in many different ways, including slewing drives, mill drive, and derrick & dockyard cranes
editor by czh
90 diploma gearbox Low-sound bonfiglioli edition CZPT dc motor worm planetary motoreductor transmission car elements device gearbox
We have developed and exported the Motovario-like speed transmission gearbx for a long time,ready to provide to all the CZPT ers with matureproducts in competitive costs and free of charge technological assist all the time.
- Vast transmission fee, sturdy output torque
- Construction: foundation-mounted, enter shaft, enter flange, extra single or double output shafts
- Compact mechanical construction, mild weight, little volume
- Very good temperature change resistance
- Easy procedure with reduce sound or vibration
- Effortless mounting, free linking, higher efficiency
- Wide range of application to the perform movement devices,like conveyor belts,pushed by motors or other engines,with requirements to sluggish the pace
|RV571 030 040 050 063 075 090 one hundred ten 130 150
|Solitary unit variations
NMRV – equipped for motor flanged coupling,
NRV – with enter shaft,
NMRV-E motor flanged coupling with worm extension shaft,
NRV-E with double extension worm shaft,
|Collection of products
|Single unit reduction ratio
|1:5 7.5 ten 15 20 twenty five 30 forty 50 60 eighty one hundred
|Right after-sale support
|Free factors or complete models will be supplied to replace the ruined ones of high quality troubles during assure period of time,free of charge complex support all the time.
ninety diploma gearbox Low-sounds bonfiglioli version CZPT dc motor worm planetary motoreductor transmission vehicle parts equipment gearbox
We have developed and exported the Motovario-like velocity transmission gearbx for several years,in a position to supply to all the CZPT ers with matureproducts in aggressive costs and free of charge technical support all the time.
- Broad transmission price, sturdy output torque
- Construction: foundation-mounted, enter shaft, input flange, extra single or double output shafts
- Compact mechanical construction, mild excess weight, little quantity
- Good temperature modify resistance
- Clean operation with decrease noise or vibration
- Straightforward mounting, totally free linking, large performance
- Wide range of application to the operate circulation devices,like conveyor belts,pushed by motors or other engines,with demands to slow the speed
|RV571 030 040 050 063 075 090 one hundred ten a hundred thirty a hundred and fifty
|Solitary device versions
NMRV – equipped for motor flanged coupling,
NRV – with enter shaft,
NMRV-E motor flanged coupling with worm extension shaft,
NRV-E with double extension worm shaft,
|Series of products
|Single unit reduction ratio
|1:5 7.5 10 fifteen twenty twenty five 30 40 fifty sixty eighty a hundred
|Right after-sale services
|Free factors or full models will be supplied to replace the damaged types of top quality difficulties in the course of ensure interval,free of charge technical support all the time.
Modest sintering metallic planetary gearbox with DC electric powered motor / Planetary geared reducer
We are a manufacturing facility specialised in metallic parts components & steel gearbox geared motor by means of powder metallurgy process .We services with ODM/OEM gearbox design and style and improvement , gearmotors manufacture.
A planetary gearbox is a gearbox with the input shaft and output shaft aligned it delivers large torque transmission with very good stiffness and lower sound , in a more compact foot print than other gearbox kinds . It can supply a good deal of velocity reduction and torque in a tiny deal with the fixed axis .Gearbox is ensure that it offers hugely precise gear engagement, smooth running and minimum noise and give the ability to enhance the torque and reduce the pace of an electrical motor.
A planetary gear established is produced up of a few varieties of gears , a sunshine equipment , planet gears and a ring gear . The sunshine equipment at substantial velocity is located at the middle of the gears , and transmits torque to the world gears which are usually mounted on the moveable CZPT .The world gears around the central axis rotation ,mesh with the solar equipment and an outer ring equipment . As all the earth CZPT s turns , it delivers minimal-velocity, higher-torque output . Input shaft and output shaft can have the same centre, and the CZPT transmission performance is higher.
Straight gears and racks are the classical parts for mechanical transmission of rotary and transverse actions in between relocating parts of equipment. This clarifies why these parts are so common and are utilised to these kinds of a big extent in CZPT sectors of standard mechanics these kinds of that in follow it is extremely hard to uncover a rigid sort CZPT transfer drive chain which does not undertake these fundamental factors.
Item Title : 22mm reduced velocity higher torque geared motor / CZPT reducer / steel gearbox,powder transmission ,velocity reducer
Gearbox Variety: Planetary
Equipment backlash: ≤2°
Bearing:Porous CZPT ,Rolling bearing
Radial loading on output shaft:≤ 30 N
Equipment Ratio : 5:1 , 10:1 , twenty:1 , twenty five:1 , 30:1 , forty:1 , 50:1 , sixty:1 ,70:1…100:1… optional
Gearbox diameter : 8mm , 12mm , 16mm , 22mm , 24mm ,28mm, 32mm ,36mm, 38mm , 42mm ……
3V , 6V ,12V ,24V CZPT .
High Torque Brushed/Brushless/Stepper/AC CZPT Usage Planetary Gearbox/Equipment Reducer.
Planetary Gearbox positive aspects:
- Supplies large torque at gradual speeds .
- The shafts are manufactured up of hardened and tempered alloy metal .
- Solar gears ,earth gears and ring gears are manufactured of powder metallurgy and sintering metal .
- Minimal sound stages.
- Good good quality taper roller bearings for enter and output shafts .
- Large efficiency .
- Improved repeatability . Its Its increased velocity radial and axial load gives reliability and robustness, minimizing the misalignment of the gear. In addition, uniform transmission and lower vibrations at distinct hundreds provide a ideal repeatability.
- Best precision: Most rotating angular security improves the accuracy and reliability of the motion.
- Decrease noise stage simply because there is much more surface speak to. Rolling is significantly softer and jumps are virtually CZPT existent.
- Greater toughness: Due to its torsional rigidity and much better rolling. To increase this function, your bearings support minimize the losses that would arise by rubbing the shaft on the box directly. Therefore, increased efficiency of the gear and a much smoother operation is accomplished.
- Increased torque transmission: With much more teeth in speak to, the system is in a position to transmit and withstand much more torque. In addition, it does it in a much more uniform fashion.
- Very good stages of efficiency: Planetary reducers offer you higher effectiveness and thanks to its layout and inside structure losses are minimized in the course of their operate. In fact, these days, this type of travel mechanisms are these that offer you greater efficiency.
- Optimum flexibility: Its system is contained in a cylindrical gearbox, which can be mounted in almost any place.
s this has vast assortment of reduction equipment ratio and substantial CZPT transmission efficiency values, this is used for assorted needs from ordinary industrial reduction equipment to device equipment, cars and airplanes.
check,computerized vending device,automated cruise control,doorway lock actuator, retractable rearview mirror, meters, optic axis control system, head mild beam stage adjuster,printers,conditioning damper actuator,Car tail gate electric putter,tooth brush,vibrator, sanitary ware,espresso equipment,Sweeping robot,toys etc.
Customized geared motors , world gears , metal gearbox
We – EPG Team the bigge EPT gearbox & motors , vee pulleys, timing pulleys, couplings and gears factory in China with 5 distinct branches. For more particulars: Cellular/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778 0571 88828
Car Starters and Vehicle Engines Planetary Gear
|Mn=5,Z=fifty six, a=20°,β=11°58′, Xn=-.2, left/ appropriate hand
|20CrMnTi, Stainless steel,,brass, carbon steel, aluminum, and so on.
|Forging+Finish Turning+Hobbing+Carburizing and Quenching+ Plain grinding +Internal Grinding+Teeth grinding
|HEFA or personalized
|Zn-plating, Ni-plating, Cr-plating, Tin-plating, Copper-plating, the wreath oxygen resin spraying, black oxide coating, painting, powdering, coloration zinc-plated,blue black zinc-plated, silver plating,anodizing and so forth.
Creation Workshop and Application:
|Toy, Automotive, instrument, electrical tools, family appliances, home furniture, mechanical tools,everyday dwelling gear, electronic sports activities products, , sanitation equipment, market/ resort products materials, and so forth.
HangZhou Hefa Equipment EPT Co.,L EPT set up in 2009, is a expert manufacture engaged in improvement, creation, product sales and service of timing pulley, exact spur gears, helical gears, bevel equipment, worm& worm equipment and so on. We positioned in HangZhou with handy transposition excite. Hefa Equipment EPT focused to rigid quality control and considerate customer service. Our skilled staffs are constantly accessible to examine your requirements, and satisfy your pleasure.
Manufacturing process: Molding Chopping, Gear Hobbing, Equipment Milling, Gear Shaping, Equipment Broaching,Gear Shaving, Gear Grinding and Gear Lapping.
Hefa Gear EPT committed to strict top quality management.” Focus and Professional on the Advancement of EPT Field” this is Hefa Equipment EPT focus on. Operate step by step, Hefa usually supply achievement resolution in precise conveyor subject. Offering be EPT price tag, tremendous provider and typical shipping and delivery are usually our priorities.
Packaging, Inventory and Delivery:
|Polyethylene bag or oil paper for every single item
Pile on carton or as customer’s demand from customers
|Supply of Samples
|By DHL, Fedex, UPS, TNT, EMS
|10-fifteen operating times as typical, 30days in active period, it will primarily based on the thorough get amount.
|North The united states, South America, EPT Europe , We EPT Europe , North Europe, South Europe, Asia
|How to order?
|* You send out us drawing or sample
|* We carry by way of project evaluation
|* We give you our layout for your affirmation
|* We make the sample and deliver it to you following you verified our style
|* You affirm the sample then location an get and pay out us thirty% deposit
|* We begin producing
|* When the products is done, you pay out us the balance right after you verified images or monitoring quantities.
|* Trade is accomplished, thank you!!
- Higher temperature resistance.Self lubrication.Use resistance.Flame retardant homes.
We – EPG Team the bigge EPT gearbox & motors , vee pulleys, timing pulleys, couplings and gears manufacturing unit in China with 5 diverse branches. For far more details: Cell/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778 0571 88828 The use of first equipment manufacturer’s (OEM) element numbers or logos , e.g. CASE® and John Deere® are for reference needs only and for indicating solution use and compatibility. Our organization and the shown substitution areas contained herein are not sponsored, accredited, or manufactured by the OEM.