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China Custom Custom Precision Planetary Gearbox Micro Steel Gear Motor Speed Reduction Servo Gears Spur Gear Parts Power Transmission Gear Box bevel planetary gearbox

Product Description

We specialize in designing and manufacturing highly engineered, custom components and assemblies. Our professional staff are geared towards providing customers with high quality products and excellent service .
Our main products, steel gearboxes ,gear parts for motors through powder metallurgy processing.

A gearbox is a power transmission device to produce high torque by reducing the drive speed or increase the drive speed the other way. Planetary gearbox consisting 3 components: sun gear, planet gear and ring gear . A Sun gear is a gearwheel in a planetary gear system, that rotates around its own axis and has other gears (planet gears) that rotate around it. Much like the Sun and planets in our solar system. The amount of planetary gears in a gearbox varies based on the gear ratio. Most planetary gearboxes have from 2 to 5 planet gears. When looking at planetary gears, the strength of the gearbox is usually determined by the size of the sun gear. Larger sun gears will allow for higher torque values. The planet carrier,Its objective is to hold up to gears of the same size, which mesh with the sun gear.

Our gearbox,Light weight,small size, high carrying capacity, long service life .Smooth operation, low noise, large output torque, large speed ratio, high efficiency, power diversion, and multi-tooth meshing by powder metallurgy process . 

Gearbox ratio 3 to 1000 .
 

Customized metal parts specification

 

Product type Planetary gearbox , gear parts , speed reducer , precision gear parts
Material Metal 
Process Powder metallurgy , metal injection molding 
Treatment plating ,sand blasting , PVD , coating
Tolerance ±0.3%
Drawing format DWG ,IGS , STP
Delivery time  10 days for mass production 

Powder metallurgy (PM) is a metal parts / components fabrication way and made from metal powders material . The process of powder metallurgy (PM) is blending fine powder materials , press them into a desired shape or form compacting , and heating the compressed material in a controlled atmosphere to CZPT the material sintering .PM process can avoid , or greatly reduce the need to use metal removal processes,thereby drastically reducing yield losses in manufacture and oftern resulting in lower costs .
The powder metallurgy (PM) consist 3 steps : powder blending,compaction and sintering .Common products include gears , structural metal parts , bushings used for automobiles , appliances and powder equipments .
Advantages of powder metallurgy
Products made by powder metallurgy (PM) generally do not need further finishing , because produces good surface finish.
Maintains close dimensional tolerances
Provides materials which may be heat treated for increased strength or enhanced wear resistance .
There is less wastage of raw material , can be very economical for mass production .
Complex shapes parts can be made . Provides controlled porosity for self-lubrication or filtration.
Suits to high volume parts productions requirements .

Custom metal parts


Workshop

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Three-Ring
Hardness: Hardened Tooth Surface
Installation: Torque Arm Type
Step: Three-Step
Samples:
US$ 6/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

planetarygearbox

Planetary Gearbox Components

The basic components of a planetary gearset are an input, output, and stationary position. Different types of planetary gearboxes will have different output ratios and torques. A leading company for planetary gearbox design, CZPT, provides the necessary components. These components can vary in both male and female shafts and come with a variety of modular options. Here are a few things to consider about each component.

CFHK Series

The CFHK Series is a multistage planetary gearbox that contains multiple planetary gears. The multiple teeth of each planetary gear mesh simultaneously during operation to increase the transmittable torque. The gears are case hardened and ground, and the ratios of the planetary gears are integers. They were first functionally described by Leonardo da Vinci in 1490. Today, the CFHK Series is a favorite among automotive engineers and manufacturers.
The CH Series offers high accuracy with a compact design and case hardened, hypoid, and helical gearing. These gearboxes are also available in the CFXR series, with low backlash and friction. These planetary gearboxes are designed to provide high torque and high precision in a variety of applications. In addition, the CFXR series features 100% helical gearing and low backlash.
The CFHK Series features a sun gear that drives the next stage. These gears can be put in series or serially in the same housing. In some cases, the output shaft of the first stage becomes the input shaft of the second stage. In addition, ring gears are also used as structural parts of smaller gearboxes. An example of a planetary gearbox is the pencil sharpener mechanism. The pencil is placed on an axis that is set on a sun gear. The sun gear drives the next planet stage.
A planetary gear unit’s gear ratio is determined by the number of teeth in the sun gear and ring gear. The smaller the sun gear, the smaller the ratio between the sun gear and planet gears. The largest gear ratio in a planetary gear unit is 10:1. A higher number of teeth increases the transmission ratio. In order to maximize torque, the planetary gears must be rearranged. A smaller sun gear will have higher torque than a large ring gear.

CFX Series

The HPN Harmonic Planetary(r) Series planetary gearboxes offer a low-cost solution with high-performance and high-reliability. This modular design is easy to install and requires very little maintenance. Its planetary design and full complement of needle rollers allow for extended life and quiet operation. In addition, the HPN Harmonic Planetary(r) Series is available in a range of sizes.
The compact size and high-speed design of planetary gearboxes results in excellent heat dissipation. However, high-speed or sustained performance applications may require lubricants. A planetary gearbox will have smaller minimum steps to minimize noise and vibration. Planetary gears will give you the highest level of efficiency while minimizing noise. As a result, they can provide high-quality 3D prints.
A planetary gear train is composed of a ring gear and planet gears, each supported by a carrier. A ring gear is pink, while the sun gear is red. The sun gear and carrier rotate around each other at a 45-degree angle. This is also known as an epicyclic gear. Planetary gearboxes are often found in space-constrained applications. The CFX Series features a compact design and excellent performance.
The CFX Series features a robust design that is easy to install. Its compact size makes installation of planetary gearboxes easier and faster. They are available in three different configurations for continuous, intermittent, and counter-clockwise operation. The CFX Series offers the perfect solution for your accelerating needs. They’re a great solution for any automotive or industrial application. You can easily configure the CFX Series to meet your specific requirements.

CAP Series

The Candy Controls CAP Series is a new generation of compact, precision planetary gearboxes that combine high torques with low backlash and exceptional wear resistance. This rotary flange planetary gearbox is ideal for a variety of industrial, mining and marine applications. Its modular construction enables users to easily mount different stages, hydraulic or electric motors, and different types of gears. Its CPH Series features an extremely rigid alloy steel housing, carburized gears, and induction hardened gears.
The CAP Series utilizes multiple planetary gears for high torque transmission. The number of planetary gears is not fixed, but most planetary gearboxes utilize at least three. The larger the number of planetary gears, the higher the transmittable torque. A planetary gearbox is composed of multiple planetary gears with a meshing action that occurs simultaneously during operation. The result is a higher efficiency and a smoother, quieter operation than a conventional gearbox.
The VersaPlanetary range features modular design for easy installation. This system includes mounting plates for typical FIRST (r) Robotics Competition motors. The mounting plates are designed to fit each motor. These planetary gearboxes are compatible with various types of motors, from small electric motors to large, heavy duty ones. They are also compatible with a variety of mounting systems, including CIM motors.
planetarygearbox

CAPK Series

The CZPT APK Series is a high precision, rotary flange style planetary gearbox. Its case hardened and ground gears are designed to provide excellent wear resistance, low backlash, and excellent precision. The CAPK Series offers high axial and moment load capacities in a compact housing. CZPT is the world leader in the production of planetary gearboxes. The CAPK Series features an array of high-quality, innovative features.
CZPT SMART Lubrication technology is used to keep the gears well-lubricated and reduce noise and vibration. The planetary gearbox’s 3-gear design is ideal for DIY CNC robotics. This series has a long history of quality, and CZPT uses only the best components. The CZPT 3:1 High Precision Planetary Gearbox is an excellent choice for CNC Robotics and other applications.
A multi-stage planetary gearbox combines individual ratios for a greater number of ratios. Additional planetary gears increase the transmittable torque. The direction of the output and drive shaft are always identical. The CAPK Series features a high-quality, durable construction. They are made from stainless steel and offer a long-term warranty. They are the best choice for industrial and commercial applications. While planetary gears are more expensive, they are highly efficient.

CFH Series

The Candy CFH Series planetary gearboxes offer the benefits of a modular design and a low backlash. They offer a variety of size options and excellent durability. This planetary gearbox is compact and wear resistant. The CFH Series planetary gearbox has a carburized, induction hardened gears and a rigid alloy steel housing. Its low backlash and precision make it an excellent choice for industrial applications.
The CFH Series planetary gearbox is a highly efficient, high-speed helical gear. The compact design of this gearbox results in high heat dissipation and low mass inertia. Planet carrier bearings experience significant lateral forces from the transmission of torque. As a result, radial and axial forces oppose each other. The result is that the torque is distributed over three gears, reducing noise, vibration, and wear.
The planetary gearbox has three main components: a sun gear (also known as the input gear), a ring gear, and two planet gears. These are connected by a carrier that rotates about a 45-degree clockwise axis. The CFH Series of gears is available in triple and double stages. They can also be used in electric motors. As a result, the CFH Series is highly versatile.
The CFH Series of planetary gearboxes can be found in all kinds of applications, including automotive transmissions. Their compact design and high-performance performance make them a popular choice for space-constrained applications. This gearbox has several benefits and is a great alternative to a conventional helical gearbox. These gearboxes are highly effective for reducing torque and speed, and are compact enough to fit in most applications.
planetarygearbox

CZPT

If you need a high-quality planetary gearbox, the CZPT Planetary Series is the right choice. This Italian company designs and manufactures gearboxes in its San Polo d’Enza, Italy, facility with 11 branch offices and three production facilities. The company is attempting to replicate the success of the Italian Super Car industry, which has gained global recognition. The company provides a range of gearboxes for use in heavy industry, agriculture, offshore, aerial and marine work.
With over 40 years of experience, CZPT manufactures a wide range of high-quality gearboxes. From bevel-helical units to Helical units, wheel gears and negative brakes, the company has been manufacturing quality components for many industries. CZPT is a trusted Australian distributor of CZPT gear components. The company is dedicated to providing the best planetary gears for every industry.
If your CZPT Planetary gearbox is malfunctioning, you can have it repaired quickly and easily. The company uses quality materials and a variety of sizes and output ratios to cater to the most demanding applications. In addition, you can customize your gearbox to suit your specific needs. CZPT Planetary Gearboxes are highly versatile and customizable, offering infinite scalability.

China Custom Custom Precision Planetary Gearbox Micro Steel Gear Motor Speed Reduction Servo Gears Spur Gear Parts Power Transmission Gear Box   bevel planetary gearboxChina Custom Custom Precision Planetary Gearbox Micro Steel Gear Motor Speed Reduction Servo Gears Spur Gear Parts Power Transmission Gear Box   bevel planetary gearbox
editor by CX 2023-05-29

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Product Description

Merchandise Parameters

 

Design Amount: ASGB120-L1
Ratio: three:1
Norminal Output Torque: 207Nm
Crisis Stop Torque: two.5 times of Nominal Output Torque
Nominal Input CZPT : 4000rpm
Max.Input CZPT : 8000rpm
Torsinal Rigidity: twenty five N.m/arcmin
Max. Radial Load: 6700 N
Max. Axial Load: 3000 N
Service Lifestyle: 20000 hr
Precision Backlash P1: ≤3 arcmin
Efficiency: ≥95%
Set up: horizontal
Shell Material: Aluminium alloy
Gear Material: 42crmo

 

Merchandise Benefit

(1).The output shaft is produced of big dimension,huge span double bearing design,output shaft and planetary arm bracket as a entire.The input shaft is placed immediately on the world arm bracket to make certain that the reducer has higher running precision and maximum torsional rigidity.

(2).Shell and the inner ring gear used integrated design,quenching and tempering right after the processing of the teeth so that it can obtain substantial torque,higher precision,substantial use resistance.Moreover surface area nickel-plated anti-rust therapy,so that its corrosion resistance drastically increased.

(3).The planetary gear transmission employs full needle roller without having retainer to boost the contact area,which significantly upgrades structural rigidity and services life.

(4).The equipment is manufactured of Japanese substance.Following the metallic cutting process,the vacuum carburizing warmth treatment to fifty eight-62HRC. And then by the hobbing,Get the greatest tooth shape,tooth direction,to make sure that the gear of substantial precision and great effect toughness.

(5).Enter shaft and sunlight equipment integrated structure,in buy to enhance the procedure accuracy of the reducer.
 

Application

Packaging & CZPT

FAQ

Q:Could you take CZPT and CZPT ize?
A:Sure,we can CZPT ize for you in accordance to sample or drawing.

Q:Dose your manufacturing facility have any certification?
A:of course.we have ISO 9001:2008,IQNET and SGS. If you want other like CE,we can do for you.

Q:IS you company factory or CZPT Company?
A:We have CZPT personal manufacturing unit our variety is manufacturing facility + trade.

Q: What is the supply time?
A:It generally will take about 7 working days,but the exact delivery time may be diverse for various order or at distinct time.

Q: How does your factory do regarding good quality manage? 
A:Quality is precedence. We usually attach wonderful significance to quality management from the starting to the conclude of the manufacturing. CZPT y product will be entirely assembled and very carefully examined prior to packed .

Q: What is actually your guarantee terms? 
A:We offer you various guarantee terms for diverse merchandise. Make sure you get in touch with with us for information.

Simply click the website link get contact info
 

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Merchandise Description

Solution Parameters

 

Product Variety: ASGA060-L1
Ratio: 5:1
Norminal Output Torque: 60Nm
Unexpected emergency Cease Torque: two.5 instances of Nominal Output Torque
Nominal Input CZPT : 5000rpm
Max.Input CZPT : 10000rpm
Torsinal Rigidity: 7 N.m/arcmin
Max. Radial Load: 1530 N
Max. Axial Load: 630 N
Services Daily life: 20000 hr
Precision Backlash P1: ≤3 arcmin
Effectiveness: ≥95%
Installation: horizontal
Shell Substance: Aluminium alloy
Equipment Material: 42crmo

 

Merchandise Advantage

(1).The output shaft is created of massive dimension,large span double bearing layout,output shaft and planetary arm bracket as a complete.The enter shaft is positioned right on the world arm bracket to guarantee that the reducer has higher functioning accuracy and maximum torsional rigidity.

(2).Shell and the interior ring equipment utilised built-in layout,quenching and tempering right after the processing of the teeth so that it can achieve higher torque,high precision,substantial dress in resistance.In addition area nickel-plated anti-rust treatment,so that its corrosion resistance significantly increased.

(3).The planetary gear transmission employs full needle roller with out retainer to increase the contact surface area,which drastically upgrades structural rigidity and service life.

(4).The gear is created of Japanese substance.Soon after the metal chopping approach,the vacuum carburizing warmth treatment to 58-62HRC. And then by the hobbing,Get the ideal tooth shape,tooth path,to guarantee that the equipment of large precision and very good affect toughness.

(5).Enter shaft and sunlight gear built-in construction,in purchase to boost the operation precision of the reducer.
 

Software

Packaging & CZPT

FAQ

Q:Could you settle for CZPT and CZPT ize?
A:Sure,we can CZPT ize for you according to sample or drawing.

Q:Dose your manufacturing unit have any certificate?
A:indeed.we have ISO 9001:2008,IQNET and SGS. If you want other like CE,we can do for you.

Q:IS you organization manufacturing facility or CZPT Company?
A:We have CZPT own manufacturing unit our variety is manufacturing facility + trade.

Q: What is the shipping and delivery time?
A:It normally will take about 7 working times,but the specific shipping time may be diverse for different purchase or at various time.

Q: How does your manufacturing unit do relating to high quality management? 
A:Top quality is precedence. We usually connect fantastic relevance to top quality manage from the beginning to the end of the manufacturing. CZPT y item will be completely assembled and meticulously tested ahead of packed .

Q: What is your warranty phrases? 
A:We offer you distinct warranty terms for various products. Make sure you get in touch with with us for specifics.

Click the website link get make contact with details
 

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